Chemical Plant

Description

This project encompassed the refurbishment of both external and internal flooring areas within a chemical plant. The objective was to enhance the structural integrity and chemical resistance of the floors to withstand the plant’s rigorous operational demands. The external area required repair of deteriorated brickwork and floor preparation, while the internal area faced challenges due to contamination from chemicals and oils. The project aimed to deliver a durable, safe, and chemically resistant flooring solution tailored to the plant’s specific needs.

Project Scope

• Replaced loose bricks at wall bases with epoxy mortar to restore structural integrity.
• Mechanically ground internal and external floors to remove contamination and prepare for coatings.
• Applied two coats of damp-proof membrane, with kiln-dried silica broadcast into the second coat for keying.
• Applied 6mm heavy-duty polyurethane screed throughout for chemical, thermal, and impact resistance.
• Installed seamless polyurethane coving to improve hygiene and protect wall/floor junctions.

Project Overview

This project addressed both internal and external areas of a chemical plant, each with its own technical challenges. Externally, brickwork repairs and damp-proofing were completed before applying a slip-resistant polyurethane screed. Internally, the team tackled chemical contamination with deep mechanical grinding, damp-proof membranes, and anchor grooves to ensure optimal adhesion and longevity. The installation of a robust 6mm polyurethane screed and coving system throughout delivered a seamless, durable finish suitable for harsh industrial conditions.