Aerospace Factory Leicester

Description

This project involved the refurbishment of an aerospace factory floor in Leicester to enhance its durability, safety, and aesthetic appeal. The existing surface, comprising multiple layers of old paint, required thorough preparation to achieve a high-quality finish. The objective was to provide a flooring solution that meets the rigorous demands of the aerospace industry, including resistance to chemicals, abrasion, and slips.

Project Scope

• Mechanically grinding the existing floor using an Innovatech grinding machine equipped with a vacuum attachment to remove old paint layers and contaminants, ensuring a clean and smooth substrate.
• Applying a two-pack epoxy primer suitable for oil-contaminated substrates to promote adhesion between the substrate and the new flooring system.
• Applying Resdev Deckmaster HFS ID, a three-component polyurethane system designed for high-friction surfaces, offering exceptional durability, impact resistance, and chemical resistance.
• Implementing the flooring system in 'Chelsea Blue' to align with the client's aesthetic preferences and facility branding.
• Conducting TRL Pendulum Slip Testing to verify the wet and dry slip resistance profiles, ensuring compliance with safety standards.

Project Overview

The project commenced with a comprehensive assessment of the existing floor, revealing numerous layers of old paint that required removal. The team utilized an Innovatech grinding machine with vacuum attachment to mechanically grind the surface, effectively eliminating contaminants and preparing the substrate. Safety measures included cordoning off the area to prevent contamination and ensure the safety of personnel. Following surface preparation, a two-pack epoxy primer was applied to address any oil contamination and enhance adhesion. The selected flooring solution, Resdev Deckmaster HFS ID in ‘Chelsea Blue,’ was installed to provide a high-friction, durable surface capable of withstanding the demands of aerospace manufacturing. Post-installation, TRL Pendulum Slip Testing confirmed the floor’s slip resistance, with results indicating values of 79 (dry) and 67 (wet), surpassing industry standards. The project was completed efficiently, resulting in a visually appealing, safe, and resilient flooring system that met the client’s expectations.